Better then Ray Mear’s bush crafts knife.
I finished the last post by gluing and fixing the handle materials to the blades. So today post will continuo from there (obviously).
I do the rough shaping on my belt sander using the 60 and 80 grit belts, then I use drums with progressive finer grit size, and length of send paper to finish the polishing process. To achieve smooth handle finish, It is important that the drums diameter match the correct curvature of the handle (see cover photo).
At the same time I grind the brass bolt at the top, making it flush with the wood. Don’t grind the bolt all in one go. Do it in slow belt revolution in few time, making sure it is not become too hot.
I now cover the wood parts with electric tape and using bees wax I buff the leather bit. I do it long enough for it to shine. At the same time I also lightly buff the blade.
I now hatch my name / logo onto the knives blades. I clean the blades with acetone and paint the blade part where I want the logo to be with thin layer of nail varnish and let it dry. I surround the splodge of varnish with electric tape on four sides.
I asked my wife Tamsin to scribed my name on the varnish. I mix whatever amount of salt that I managed to hold between my two finger with four tablespoon of water. Drop some of the solution on the scribed logo (using syringe). I attached the positive end of 9v battery to the blade.
Then I deep a cotton swab into the salt solution, attached it to the positive end of the battery and lightly touch the blade just above the logo. I left it there for one and half minutes and stop the process. If you let it for more than that, the solution may become too hot, the varnish will melt and the logo will ruined. Clean the blade with acetone.
The last thing to do is to sharpen the knives.
I know it is better (probably) to do it by hand on the belt sander, either free hand or using jig. I don’t have (yet) the experience to do it free hand and I didn’t have the time to built a holding jig, so I used Lansky sharpener . It is not the best tool in the world but it did the trick (in a way). It is probably design for small blade rather for large ones.
Now for the sheath:
Hhh, that is for next post.
Let me just say that the next post will be in few week time, as I am away to the desert to take part in the Mid Burn event in Israel.
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